三．機器的安裝：

榨油機安裝時必須在地腳螺栓牢固的安裝基礎(chǔ)上，使機體保持水平。電機安在進料斗的背面。

3．Installment

The oil press must be installed by bolts firmly on the foundation and be kept horizontal

四．機器的潤滑：

1．榨油機主要采用機油和黃油兩種形式潤滑。加油周期見表二

序號 NO	潤滑部位 lubrication	油脂種類 lubricate	加油周期 Time span	換油周期 Lubricate replacement period
1	調(diào)節(jié)螺栓 Adjusting bolt	20號機械油 Mechanical oil NO.20	每班2次 1-2time/day
2	傘齒輪 Bevel gear	20號機械油Mechanical oil           NO.20	每班2次 1-2time/day
3	軸承座套 Bearing bush	20號機械油Mechanical oil NO.20	每班2次 1-2time/day
4	齒輪箱 Gearbox	20號機械油Mechanical oil NO.20	首次加油12kg First time 12kg	六個月 Every 6 months
5	各滾動軸承 bearing	潤滑油 grease		每年一次 Each year

4.Lubrication

4.1 Oil press is lubricated by lubricating oil and grease, see table(2)

五.機器操作:

(一)開機前的要點:

1.開機前先將齒輪箱內(nèi)加注12公斤機油.

2機器安裝好后,按規(guī)定加注潤滑油,檢查各零部件是否緊固,操作手柄,插板是否靈活.

3.用手搬動大皮帶輪查機器有無松動或卡機現(xiàn)象,若有異常及時排除.

4.調(diào)整皮帶的松緊度,啟動電機,檢查槽輪方向是否與標(biāo)志方向一致.

5檢查準(zhǔn)備工作做好后,松開緊鎖螺母把榨螺擰到死點,再退回3-4圈,再前進半圈,保證榨螺與出餅口的間隙.

5.1 preparation before operating

5.1.1  12kg of lubricant needs to be filled into the gearbox.

5.1.2  After installing the machine, check whether lubricant has been filled in, bolts have been tightened, and handles are operable.

5.1.3  Check large pulley whether it is loose or blocked ,repair it if necessary.

5.1.4  Adjust the tightness of the belt ,switch on the motor and check  its rotation direction.

5.1.5  Loosen the lock nut and tighten the screw to its end, then loose it for3-4circles and then tighten it again for half circle to assure the gap of the residue cake outlet.

(二)開機:

1,啟動電機,開動機器,將餅加入6%-8%水分,倒入料斗,磨光榨膛,進料不可過猛,否則可能造成榨膛堵塞與卡死機器事故,因此開始下料應(yīng)該緩慢均勻,待榨膛磨光后,正常出餅后,方可將料胚倒入料斗.

2.運轉(zhuǎn)后觀察出餅情況,如不出餅,將榨螺再退出1-2圈,如還不出餅,應(yīng)停機檢查.切記杜絕開帶車.故障排除后再行初榨工作.正常運轉(zhuǎn)時餅厚1-2毫米,餅成瓦片狀,手捏不粘,內(nèi)面光滑,外面發(fā)皺,表面不帶油跡.

餅厚的調(diào)節(jié):搬動調(diào)節(jié)螺旋上的手柄,將調(diào)節(jié)螺栓順時針旋轉(zhuǎn),螺栓往外,餅就厚,反之餅就薄了。（調(diào)節(jié)螺栓為左T165x6）出餅圈與出渣稍頭的錐角不同，每轉(zhuǎn)一圈較餅厚度變化為0.4-0.5毫米。

3．榨油機運轉(zhuǎn)中，應(yīng)經(jīng)常檢查出油，出渣情況，正常時油大部分從條排與前幾節(jié)園排流出。如餅碎成渣，說明胚料太干。如發(fā)現(xiàn)餅發(fā)熱（散出蒸汽）成大片狀說明水分太高，應(yīng)及時進行調(diào)節(jié)胚料水分的含量。

   出渣：條排出渣時成細片狀說明水分高，如出粉狀含沫說明水分低。園排渣過多屬壓緊螺母未壓緊圓排，應(yīng)上緊壓緊螺母，如水分合適，則條排不出渣或少出渣，圓排少量出渣也是允許的。料胚含水分的高低直接影響出油率，因此壓榨時應(yīng)控制好料胚的水分。

5.2 operation

5.2.1  Feeding must be steady and slow at the beginning to avoid blocking

5.2.2  In the case no cake is extrude outward，return  back the screw for 1-2circle 。If there is still no cake is observed，machine needs to be shut down  and checked ，However， in any case， operating the machine backward is absolutely prohibited  normally ，cake looks like tile but not sticky ；thickness is 1-2mm ，inner side is smooth ，out side creases and no oil the surface is allowed.

Cake thickness adjustment: Rotating the adjusting handle clockwise will make the cake thicker, otherwise will make it thinner. Each circle of adjustment(by adjustment bolt left hand T 165x6)will change the thickness 0.4-0.5mm.

5.2.3When machine is operating, oil extruding and residue outlet need be checked

Frequently .Normally, most of oil will flow outward from square rods and several front round plates. Broken cake residue indicates the material is too dry ; steam emerging from the cake residue indicates that it is too wet ,In any case ,water content in the raw material must be adjusted from time to time.

Slag slice emerging indicates too much water content and power-like slag low water content .Loose round plates will cause too much slag flowing outwards. However ,adequate water content will cause slag flowing outwards from square rods, little slag from round plates is allowed. In a word ,water content affects oil output rate , it needs adjusting properly.

 (三)停機:

1.正常停機應(yīng)將料胚全部榨彎,反復(fù)將榨螺退進數(shù)次,將榨膛中語料 走完,將出餅放至最后,然后停車.

2.停電或因其它事故突然停車,先切斷電源,抽出放料擋板, 用人力反轉(zhuǎn)大皮帶輪,使心軸反轉(zhuǎn)時退出料胚,立即將榨螺軸推出榨膛(當(dāng)人力反轉(zhuǎn)大輪困難時,不得強制進行.以免損壞機器),進行清理.若抽不出來,應(yīng)將壓榨螺母松動,要把上榨籠拆釣,用螺絲刀逐個將圓排松動,清理,未經(jīng)清理不得再行開車.

5.3 stopping

5.3.1Repeatedly move screw forwards and backwards for several times and let all material resided in the chamber goes out and adjust  the cake to the possible thinnest, then stop the machine.

5.3.2 When machine stops caused by any accident, power supply must be shut down first, then rotate large pulley manually backwards, let the material return out . Then pull out the shaft and clean it. In the case the shaft could not be pulled out, remove the upper case and loose lock nut, separate round plates and clean them one by one.